Every other automobile powerplant on earth gets by just fine without thrust washers and a similar arrangement to the flange crank set-up.
Hey Mike,
I'm not so sure lack of 3 shims in a aftermarket vw flanged set up isn't at least part of the problem. Or, the three shims are a cleaver way to fix a not-so-perfect design. Here's why I say that; Look at the small total square inch area of a VW crankstock thrust surface. I can't speak for every other engine, but a few V8's I have looked over have a lot more square inches of thrust bearing surface area in which to spread the same load over. The smaller the area, the higher unit load, the more likey it will gall at some point.
In addition, I've mentioned "sanding the wrong side of the bearing" (to adjust thrust clearence) several times before, but no one ever comments. Either I have been making something out of nothing, or no one else sees this as a likely source of a rear main galling problem. The coating isn't very thick on main bearings, most of it gets sanded off when setting up a split bearing for an aftermarket flanged crank rear main. I can't imagine an uncoated aluminum thrust bearing would live very long with a 2100lb pressure plate.
what do you think?